280mm-Wide Stages For Positioning Applications

Aerotech has introduced a 280mm-wide version of its Pro-LM series of direct-drive, brushless linear servomotor-driven stages for precision positioning applications in harsh environments. The 280mm-wide version - the Pro280LM - is available in eight travel options from 300mm to 1.5m. The side-sealed, hard-top and fully protected stages feature heavy-duty linear motion guide bearings, submicron-level encoder feedback and optional cable management and are now available in nominal widths of 165mm, 225mm and 280mm, which may be mixed to optimise application load and travel requirements.

The Pro280LM is built on the side-sealed design that Aerotech has developed over several generations of linear motor- and ballscrew-driven stages. The aluminium hard-top cover, finished in a protective scratch-resistant hard coat, is an alternative to soft fabric or plastic bellow stage covers, especially for applications such as laser machining. The vertical tensioned side straps fully seal the internal stage components from machining or process debris.

A selection of optional tabletops with steel inserts allows X-Y, X-Z or Y-Z configurations with other Pro series stages with orthogonality certified to five arc-secs. Tabletop plates are also available for Aerotech ADRS, ADRT and AGR series rotary stages or to suit customer workpiece mounting in metric and inch hole patterns. Cable management is available for single-axis up to customer-specified XY, XYZ and XYZ+Rotary stage configurations.

The Pro280LM has a positioning resolution of 250nm from a choice of 0.1-micron line driver or amplified sine output encoders. Other specifications include HALAR calibrated accuracy to +/-3 microns for the 1.5m travel version (+/-2 microns for the 300mm travel stage) with speeds to 2m/sec and acceleration to 3G. With complementary high specifications for stage flatness, pitch, yaw and roll, and with a maximum horizontal and side-load capability to 150kg, the Pro280LM is suitable for heavy-duty industrial applications where no-compromise manufacturing quality and a fast production throughput are important, according to the company.

Aerotech's brushless direct-drive linear servomotor technology ensures smooth motion with exacting speed control and precise in-position stability, allowing the Pro280LM to be equally effective for scanning or step/repeat applications or for compound axis contouring. The use of non-contacting motors and feedback encoders combines with long-life wiper sealed linear motion guide bearings for a rated meantime-between-failures life of 20,000 hours with low maintenance. Aerotech manufactures advanced motion controls that optimise the performance capability of the Pro-LM series with motion-specific and machine-interfacing commands.

These include the Position Synchronised Output (PSO) command that completely synchronises real-time multi-axis position with laser firing, camera capture, data acquisition or non-destructive-testing triggering to produce high-quality parts or ultimate accuracy test procedures, with minimal cycle times and fast production throughput. The company's advanced controls include setup, diagnostics and features that reduce position errors, improve settling times and provide other production and commissioning time-saving benefits. Aerotech's motion systems include motor power and encoder cables plus performance- and calibration-related documents. Complete machine frames and bases can be included in the scope of supply.

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